The Pressure Drop JukeDock is an iPod dock, that provides audio/visual outputs, USB connection to a PC, and various modes for its LED lights. One of the lighting modes the JukeDock may be set to simulates the rising rainbow of light made famous by jukeboxes of the 50’s and 60’s. Design challenges in this project included electronics packaging (the design ended up using two pcbs, one horizontal down low and another vertical in the center of the product on which the LEDs were soldered, as well as the LED control logic), and sourcing a translucent, light-scattering material to use on the sides to eliminate the hot spots of light created by the LEDs, while passing as much light through as possible.
The Pressure Drop PaperHub hides a four pot USB hub and five port FireWire hub in a beautiful, sleek aluminum sheetmetal enclosure. All the cables are hidden at the rear, and the whole device operates from a single power supply to decrease cable clutter. Perhaps the largest challenge with this project was how to take the original designer’s concept and figure out how to produce it in sheetmetal in low volumes. The end result was manufacturable without any custom tooling and no second ops other than hardware installation and anodizing.
A Mac Mini computer will fit perfectly inside this monitor stand for Pressure Drop, while the USB/FireWire hub at the rear helps supplement the Mac Mini’s extreme lack of ports. The biggest challenge with this design was to develop something that not only fit the original industrial design, but was able to support CRT monitors up to fifty pounds. All that in a design that was inexpensive to produce using common sheetmetal manufacturing methods. I still use mine around my office as a monitor stand, even without a mac mini underneath.
The Cruiser was a project done for Pressure Drop initially as a marketing effort – the marketability of the concept was uncertain, thus a prototype was designed and built for the MacWorld computer show. The response of the show attendees was fantastic, though this project never made it to production. The concept is an eye-catching stand for the Apple Airport Extreme wireless base station, with several LEDs. Those LED are attached to a circuit board, containing logic and USB communications to enable this device to be controlled by applications on the host computer via a USB cable. For example, the lights could be programmed to flash when an instant message was received, or pulse slowly when the computer is in sleep mode.
The Pressure Drop TrestleHub takes a USB and FireWire hub, and hides it in the base of a multi-tiered shelving system. It’s designed to be a place for gadget freaks to put all their cell phones, PDAs, iPods, etc, reducing the clutter on their desks as well as providing a place to show off their beloved gadgets. This patented design was completed and prototyped, but has not been manufactured.
Primary responsibility on this family of products was mechanical design of the plastic parts. The most memorable part of this project was the client’s requirement to have a red LED be visible through green transparent plastic. Physics start to get in the way there! However, we worked with GE Plastics and they were able to formulate a pigment that looked green, but was transparent to the wavelength of the red LED we were using.
A simple 1U enclosure design for TeraBurst Networks.
VA Linux 2×2 RAS server. This was one of my earlier server projects, and I was part of a larger team working on this.
4U server for Sun Microsystems. A really fun project, part of a great team of engineers working for a very demanding client. I really enjoyed this one! Getting an architectural reset at the design review milestone was a bummer, but the resulting product was great.